Propellant Choices: 
             Eliminating the 
               Horror of Rusty Muzzleloaders 
        
             Most 
               of us have seen them, or perhaps owned them. Muzzleloaders tend to destroy 
               themselves if not maintained. Unfortunately, many muzzleloaders can destroy 
               themselves even IF maintained, just not maintained fastidiously. While 
               this might be good for some new gun sales, it rarely is good for your 
               diminishing wallet thickness. 
               
             Much 
               of this is perpetuated by marketing drivel and bad information that has 
               been not just tolerated, but actively perpetuated by gun manufacturers 
               and powder manufacturers for years. Tell a lie long enough and loud enough 
               and it tends to stick. Sadly, some of it has stuck and muzzleloading consumers 
               are the ones it usually gets stuck to.  
               
             Most 
               metals do require reasonable care. Muzzleloaders come in a couple of popular 
               forms, pre-rusted and not pre-rusted. There is “pretty rust” 
               and not-so-pretty rust. You might be surprised at this notion. Gun metal 
               “blue” is typically not blue at all, it is out course black. 
               Black oxide, which is cosmetically more appealing than red oxide (“rust”) 
               is a common gun barrel finish. It serves primarily as a medium to retain 
               oil, eliminating surface to air direct contact of the metal. 
               
             Stainless 
               (or “stainless finish”) muzzleloaders often have little 
               or nothing in the way of surface coatings. While still capable of rusting, 
               the chromium content slows and deters this propensity. In both cases, 
               exterior finishes are easily maintained, of course, as they are both visible 
               and accessible. What goes on deep inside your barrel is quite another 
               matter. What dictates and defines maintenance needs is the propellant 
               we choose over everything else. Ranking muzzleloader propellants by what 
               they do to our barrels makes appropriate powder selection a simple matter. 
               From the worst to the best, I’m listing them as best I can. 
               
             PYRODEX 
               
             Pyrodex 
               is the nastiest, most invasive propellant in common use with little question. 
               It is harder on most barrel metals than organic powder (“blackpowder”), 
               and can etch stainless steel barrels as noted by Doc White many years 
               ago. It stinks, and it sucks. With the huge negatives associated with 
               Pyrodex, the most available barrel-rotter of the day, it might seem puzzling 
               as to why the stuff gets used at all?  
               
             Well, 
               it gets used because it works. Even though it is corrosive, moisture-sucking, 
               and has a poor shelf life—it is consistent, cheap to make, and easy 
               enough to use in so-called “blackpowder rifles.” Pyrodex has 
               done a lot of things; dangerous enough to manufacture that it cost its 
               inventor his life, yet so cheap to make in quantity it has made a fortune 
               for Hodgdon Powder and set the stage for their monopoly of the relatively 
               newly coined “black powder substitute” market. By virtue of 
               its current ease of shipment (compared to blackpowder) and widespread 
               availability—it has become a standard of sorts, even if the standard 
               it has set defines dirty, corrosive, stinky, and filthy to many. 
               
             BLACKPOWDER 
               
             Organic 
               blackpowder is less damaging to gun barrels than Pyrodex, to be sure. 
               Its easy ignition makes it still the best choice for many applications. 
               No other material is as suitable for pan powder and a variety of military 
               and avalanche control applications. In fact, blackpowder is added as the 
               “igniter pad” to Pyrodex pellets . . . where the loading of 
               a pellet backwards may result in a misfire for #11 capped firearms.  
               
             Many, 
               many current muzzleloading enthusiasts have never, ever tried black powder. 
               This isn’t likely to change, despite its easy ignition and cheap 
               cost make it the only suitable choice for some uses. Poor distribution, 
               and current shipping and storage regulations have made it cumbersome and 
               costly to make available in many areas. Neither good or bad; it is just 
               the way it is. 
               
             SHOCKEY’S 
               GOLD / AMERICAN PIONEER 
               
             This 
               product has given us poor velocities, horribly erratic velocities, and 
               is just not consistent enough to be worth the bother. It, like others 
               in the “ascorbic acid” based family of propellants, is sulfur 
               free and is less corrosive than Pyrodex and black powder. It is a worse-performing 
               propellant than both, though, and often gives a peculiar hard crud at 
               the muzzle. In general, this propellant is just too bad to use. 
               
             HODGDON’S 
               TRIPLE SEVEN 
               
             Good, 
               consistent velocities. No sulfur. Crud rings, frozen breech plugs, and 
               it doesn’t “clean up with just water” better than blackpowder 
               does. Nevertheless, widely available and it single handedly took the market 
               by storm in 2002.  
               
             It 
               has been inspiring. Inspiring enough to inspire the elimination of #11 
               caps, harder still in pellet form. The crud ring has inspired all kinds 
               of primers and wild solutions (attempts) the clean up the hard, slag like 
               fouling this gluconic acid smokeless powder creates.  
               
             It 
               is available though, an available solution that is consistent enough to 
               work with. Working with it requires a spit patch between sabots. In pellet 
               form, reduced accuracy and erratic high pressures make it another type 
               of inspiration. Since 2002, it has been the best we have had—primarily 
               because the other stuff has been so bad (Shockey), unavailable, or just 
               bad and unavailable. 
               
             BLACK 
               MAG 3 
               
             It 
               has been okay, then unavailable. It has been VERY bad, supplied in 1 pound 
               lumps then unavailable. It has been VERY good, then unavailable. It is 
               claimed to be back, but I find it unavailable. It has been less problematic 
               with crud and corrosion than Triple Se7en, but Triple Se7en is available. 
               This stuff only intermittently is. Call it the eternally unavailable maybe 
               a solution to Pyrodex pollution, but I’m tempted to call it the Easter 
               Bunny. 
               
             BLACKHORN 
               209 
               
             The 
               best there has been to date in terms of low-to-no corrosivity, wonderful 
               consistency, and good velocities. It also has the best shelf life of any 
               “sub.” It is a smokeless powder in the sense that Triple Se7en 
               (di-nitro sodium benzoate) is, as a practical matter. It gives similar 
               performance to Triple Se7en loose powder without all the headaches and 
               spit patching. Sure, all these powders are smokeless . . . they smoke 
               less than blackpowder, where Captain Obvious invented the term.  
               
             Not 
               only is Blackhorn 209 the best product for inline muzzleloaders I’ve 
               seen, it is available! Blackhorn 209 works superbly in quality 209 fired 
               muzzleloaders. You must use 209 primers just as you must use 209 primers 
               according to Hodgdon with Triple Se7en. The crummy breechplugs that blow 
               more fire from the sides of them than they get through the plug don’t 
               work so well with Blackhorn 209. Ironically, some muzzleloader breechplug 
               design has been a march to the rear, mostly due to attempts to handle 
               Triple Se7en crud.  
               
             Blackhorn 
               209 is such a comparatively clean, consistent, long-shelf life propellant 
               to use that the few muzzleloading companies that “just don’t 
               get it” had better get it soon or will find themselves getting out 
               of it. For those that have already experienced the accuracy and user-friendliness 
               of Blackhorn 209, any inline that cannot ignite it properly is an inline 
               rifle not worth wasting your money on. Blackhorn 209 eliminates the “Horror 
               of Rusty Muzzleloaders” like no other propellant sufficiently accurate 
               for long range hunting use. BH209 improves the inline muzzleloading experience 
               vividly. It is about time.  
               
             The 
               rest of the “inline muzzleloading in place of blackpowder” substitutes 
               are now obsolete. It has been past time for this, since the first sub 
               rotted its first barrel and the improved versions seized their first breechplugs 
               only to rot barrels at a slower pace. Those days are over. 
               
             Boy, 
               am I ever glad for that. 
               
             
              
              
                 
               
             
               Copyright 
                 2008 by Randy Wakeman. All Rights Reserved. 
              
             
              
     
      
      
         
        
      
	  
        
      
        
        
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